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Home > Products > PCB > Carbon PCB > Carbon Potentiometer PCB Board, Carbon Printing Circuit Board OEM PCBA Service

Carbon Potentiometer PCB Board, Carbon Printing Circuit Board OEM PCBA Service

  • Place of origin: China
  • Material: Fr4
  • Board thickness: 1.6mm
  • Offer:
  • Range of copper thickness: 1oz
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Carbon PCB Process Specification

Carbon PCB Manufacturing & Technical Specifications

Substrate Cutting: FR4 rigid / PI FPC material cut per drawing, edge deburring

Copper Surface Pretreatment: Polish & clean copper foil for better carbon ink adhesion

Carbon Ink Screen Printing: Print resistive carbon tracks as required to form potentiometer circuits

Carbon Layer Baking: Low-temperature curing for uniform carbon film and stable resistance

Solder Mask Printing: Apply green mask / PI cover film for insulation & protection

Legend Printing: Print part numbers and marks

Drilling & Profiling: Drill holes, punch or route special shapes (circular, curved, gamepad type)

Resistance Testing: 100% test resistance and continuity, reject defective boards

Final Inspection & Packing: Visual check for scratches / open circuits, vacuum moisture-proof packing; 

  1. Process principle: Screen printing conductive carbon oil onto etched PCB substrate,

    high-temperature curing to form resistive carbon tracks for contact position sensing.

  2. Game handle carbon PCB (PS2, XBOX etc.)
    • Total resistance range: 1KΩ - 1MΩ
    • Resistance tolerance: ±10%
    • Heat resistance: 260℃±5℃, 5 sec, △TR ≤ ±50%
    • Durability: ≥1 million cycles
  3. Automobile component carbon PCB (windscreen wiper, light, air-condition control)
    • Resistance taper: 1KΩ -1MΩ
    • Resistance tolerance: ±1%
    • Linearity tolerance: ±1%
    • TCR: ±800PPM within -40℃ ~ +85℃
    • Durability: ≥1 million cycles
  4. Speed control electrical component carbon PCB
    • Resistance taper: 1Ω -3MΩ
    • Resistance tolerance: ±1%
    • Linearity tolerance: ±1%
    • Durability: ≥1 million cycles
  5. Customization support: Custom shape, arc carbon track layout, resistance value

    and tolerance to match your sensing requirements.


Carbon PCB Application scenarios

Our carbon potentiometer PCB carbon circuit boards are mainly applied for: 

1. Game controller joystick & rocker sensing modules 

2. Rotary potentiometer, rotary position sensors 

3. Household appliance control knobs & adjustment switches 

4. Medical small equipment adjustment sensing parts 

5. Smart toy, remote control conductive sensing board 

6. Automotive small sensor & adjustment module

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Carbon PCB Production Line

Carbon PCB full production workflow:

  1. FR4 raw material incoming quality inspection
  2. Drilling, routing and copper circuit etching of base PCB
  3. Surface cleaning & dust removal
  4. Screen printing conductive carbon oil on designated circuit area
  5. High-temperature oven curing for carbon ink solidification
  6. Electrical testing: resistance value, linearity & heat resistance inspection
  7. Protective coating application
  8. AOI visual inspection and final functional test We have full in-house production line,

  9. strictly control carbon ink thickness and uniformity,

  10. support custom carbon track pattern, prototype trial and mass volume manufacturing.

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Contact Us

Contact us for any help regarding your carbon PCB

Website: www.xdpcba.com

Email: bluesky@xdpcba.com

Sales10@xdpcba.com



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