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Custom Carbon Printing PCB Board | Carbon Oil Resistive Sensor PCB OEM

  • Place of origin: China
  • Material: Fr4
  • Board thickness: 1.6mm
  • Offer:
  • Range of copper thickness: 1oz
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Carbon PCB Process Specification

Carbon PCB Manufacturing & Technical Specifications

  1. Process principle: Screen printing conductive carbon oil onto etched PCB substrate,

    high-temperature curing to form resistive carbon tracks for contact position sensing.

  2. Game handle carbon PCB (PS2, XBOX etc.)
    • Total resistance range: 1KΩ - 1MΩ
    • Resistance tolerance: ±10%
    • Heat resistance: 260℃±5℃, 5 sec, △TR ≤ ±50%
    • Durability: ≥1 million cycles
  3. Automobile component carbon PCB (windscreen wiper, light, air-condition control)
    • Resistance taper: 1KΩ -1MΩ
    • Resistance tolerance: ±1%
    • Linearity tolerance: ±1%
    • TCR: ±800PPM within -40℃ ~ +85℃
    • Durability: ≥1 million cycles
  4. Speed control electrical component carbon PCB
    • Resistance taper: 1Ω -3MΩ
    • Resistance tolerance: ±1%
    • Linearity tolerance: ±1%
    • Durability: ≥1 million cycles
  5. Customization support: Custom shape, arc carbon track layout, resistance value

    and tolerance to match your sensing requirements.


Carbon PCB Application scenarios

Carbon oil-printed PCB is a core contact resistive sensing component. 

1. Game controllers: PS2, XBOX game controller joystick position detection 

2. Automotive electronics: Windscreen wiper, car light, air conditioner rotary control sensors 

3. Industrial electronics: Motor speed control modules, rotary potentiometers, angle position sensors 

4. Home appliances: Fan, blender, oven rotary control knobs.

The arc carbon traces capture rotating movement and output an accurate resistance signal 

for position & speed feedback.

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Carbon PCB Production Line

Carbon PCB full production workflow:

  1. FR4 raw material incoming quality inspection
  2. Drilling, routing and copper circuit etching of base PCB
  3. Surface cleaning & dust removal
  4. Screen printing conductive carbon oil on designated circuit area
  5. High-temperature oven curing for carbon ink solidification
  6. Electrical testing: resistance value, linearity & heat resistance inspection
  7. Protective coating application
  8. AOI visual inspection and final functional test We have full in-house production line,

  9. strictly control carbon ink thickness and uniformity,

  10. support custom carbon track pattern, prototype trial and mass volume manufacturing.

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Contact Us

Contact us for any help regarding your carbon PCB

Website: www.xdpcba.com

Email: bluesky@xdpcba.com

Sales10@xdpcba.com



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